High Precision Servo Control Plate Vulcanizing Hot Pressing Molding Machine (RT-109G)

High Precision Servo Rubber Flat Vulcanizing Machine

  • High precision control
  • Intelligent operation
  • High safety performance
  • Energy saving and environmental protection
  • Multifunctionality

Product Details:

Servo Flat Vulcanizing Machine

Servo Flat Vulcanizing Machine

Our Advantages:

The advantages of the RT-109G Servo Flat Vulcanizing Machine mainly include the following aspects:

  • High precision control:

The servo flat vulcanizing machine adopts high-precision displacement sensors and mechanical limits, which can achieve high-precision pressure and displacement control. Its high repeatability accuracy enables online detection of pressure and position consistency in the process, ensuring the quality of product molding.

  • Intelligent operation:

The device adopts touch screen control and has a user-friendly interface. Users can directly input parameters such as pressure, stroke, temperature, and holding time, making operation convenient. In addition, it can store press fit data and automatically generate production reports, improving production efficiency and data management convenience.

  • High safety performance:

The servo flat vulcanizing machine is equipped with a high-sensitivity reflective grating safety protection system, three-sided guardrails, and a two-handed operation design to ensure safe operation. At the same time, the device is equipped with an emergency button, further enhancing the safety of operation.

  • Energy saving and environmental protection:

Adopting a servo hydraulic system, the motor only works when the oil cylinder is running, and the flow rate is given as needed without overflow, which can meet the requirements of different processes for speed and pressure changes, and run more smoothly, with significant energy-saving effects.

  • Multifunctionality:

The servo flat vulcanizing machine can store multiple sets of parameter programs, and users can access the corresponding programs for production according to their needs. This avoids the trouble of repeatedly adjusting parameters when changing different products and improves production efficiency.

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Servo Flat Vulcanizing Machine

Product Description:

The RT-109G hot press machine is primarily used for pressing various rubber model products and non-model products. It can also be used for pressing different types of thermosetting plastics and foaming rubber and plastic products. The machine has an independent power mechanism and electrical system. It also features a centralized push-button control system, enabling the adjustment of working pressure and heating temperature within a specific range.

 

Specification:

Servo Flat Vulcanizing Machine

Model
RT109G-1
RT109G-2
RT109G-5
RT109G-10
Pressure capacity
2kg-1T
5kg-2T
10kg-5T
50kg-10T
Pressure Control Precision
±2.5kg
±5kg
±20kg
±50kg
Calculation of pressure
Pressure/sample mold plate area = pressure
For example: the pressure plate is: 200*100mm, the maximum pressure is 1.5mpa, the pressure control precision is: 0.01mpa.
Plate Size
200*200/250*250/300*300/350*350/400*400/450*450/500*500【mm】
Material of Hot Plate
High-temperature resistant imported steel plate, surface carbonization quenching, special treatment of fast thermal conductivity,
pressure parallel non-deformation, wear-resistant.
Pressure plate hardness
50~60HRC
Pressure plate flatness
≤0.03mm
Plate parallelism
≤0.16mm
Temperature range
Normal temperature -250℃ [can be customized up to 500℃]
Two hot plates
The hot plate can be set to control the temperature separately
Heating method
electrical heating
Cooling method
natural air cooling
Cylinder Stroke
Max 150mm [larger stroke can be customized]
Platen travel speed
0.1mm-500mm/min
0.1mm-300mm/min
Pressure sensor
1T
2T
5T
10T
Safety device
Safety shield, safety door
Mold frame [optional]
Customizable
Machine size
(W×D×H)650×550×1300 mm
(W×D×H)800×650×1500 mm
Overall weight
≈350kg
≈480kg

 

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Heating Plate Features:

 

Adopting imported high-temperature resistant steel, the surface is treated by deep carbonization, hard chrome plating, and other processes, which has the characteristics of fast heat transfer, fast cooling, corrosion resistance, high hardness, no deformation, and so on. The back built-in heater and thermostat provide high power, fast warming, sensitive temperature measurement, uniformity, and a small temperature error range.

Servo Flat Vulcanizing Machine

Guide Columns:

 

Four hardened and precisely positioned columns and hydraulic cylinders, supported by thick steel plate seats throughout the control box to support the hydraulic platform, on columns with self-lubricating bronze bearings, guided sliding, lifting and lowering smoothly and noiselessly; the top and back of the tablet press, surrounded by heavy-duty steel to provide additional safety protection for the operator; the upper part of the sheet metal – -with inserted thermocouples in the center near the surface.

RT-109G High Precision Servo Flat Vulcanizing Machine Operation Methods:

 

1、Use the level meter on the machine to make horizontal adjustments of the testing machine (adjusted when installing the machine or moving the machine).

2、Start the main switch of the power supply.
3、Set the test temperature.
4、According to the test requirements, set up the temperature on the top, the bottom, and the lower mold. When the temperature reaches the set temperature, open the air door, put a stainless steel isolation plate and samples.
5、Start the test key, so that the hydraulic cylinder rises to start testing (hydraulic system pressure and speed, please do not arbitrarily adjust)
6、After reaching the set time, the system will be reset automatically. 7、Remove the pressed and molded material, the end of the test.
Rubber Vulcanizing Press Machine

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High Precision Servo Control Plate Vulcanizing Hot Pressing Molding Machine (RT-109G)

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Contact Information

904-976-0826 
name@support.com

Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

524 Railroad Street, Jacksonville, Florida