The advantages of the RT-109G Servo Flat Vulcanizing Machine mainly include the following aspects:
The servo flat vulcanizing machine adopts high-precision displacement sensors and mechanical limits, which can achieve high-precision pressure and displacement control. Its high repeatability accuracy enables online detection of pressure and position consistency in the process, ensuring the quality of product molding.
The device adopts touch screen control and has a user-friendly interface. Users can directly input parameters such as pressure, stroke, temperature, and holding time, making operation convenient. In addition, it can store press fit data and automatically generate production reports, improving production efficiency and data management convenience.
The servo flat vulcanizing machine is equipped with a high-sensitivity reflective grating safety protection system, three-sided guardrails, and a two-handed operation design to ensure safe operation. At the same time, the device is equipped with an emergency button, further enhancing the safety of operation.
Adopting a servo hydraulic system, the motor only works when the oil cylinder is running, and the flow rate is given as needed without overflow, which can meet the requirements of different processes for speed and pressure changes, and run more smoothly, with significant energy-saving effects.
The servo flat vulcanizing machine can store multiple sets of parameter programs, and users can access the corresponding programs for production according to their needs. This avoids the trouble of repeatedly adjusting parameters when changing different products and improves production efficiency.
The RT-109G hot press machine is primarily used for pressing various rubber model products and non-model products. It can also be used for pressing different types of thermosetting plastics and foaming rubber and plastic products. The machine has an independent power mechanism and electrical system. It also features a centralized push-button control system, enabling the adjustment of working pressure and heating temperature within a specific range.
Model
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RT109G-1
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RT109G-2
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RT109G-5
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RT109G-10
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Pressure capacity
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2kg-1T
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5kg-2T
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10kg-5T
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50kg-10T
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Pressure Control Precision
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±2.5kg
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±5kg
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±20kg
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±50kg
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Calculation of pressure
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Pressure/sample mold plate area = pressure
For example: the pressure plate is: 200*100mm, the maximum pressure is 1.5mpa, the pressure control precision is: 0.01mpa.
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Plate Size
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200*200/250*250/300*300/350*350/400*400/450*450/500*500【mm】
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Material of Hot Plate
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High-temperature resistant imported steel plate, surface carbonization quenching, special treatment of fast thermal conductivity,
pressure parallel non-deformation, wear-resistant.
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Pressure plate hardness
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50~60HRC
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Pressure plate flatness
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≤0.03mm
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Plate parallelism
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≤0.16mm
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Temperature range
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Normal temperature -250℃ [can be customized up to 500℃]
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Two hot plates
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The hot plate can be set to control the temperature separately
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Heating method
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electrical heating
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Cooling method
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natural air cooling
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Cylinder Stroke
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Max 150mm [larger stroke can be customized]
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Platen travel speed
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0.1mm-500mm/min
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0.1mm-300mm/min
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Pressure sensor
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1T
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2T
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5T
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10T
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Safety device
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Safety shield, safety door
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Mold frame [optional]
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Customizable
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Machine size
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(W×D×H)650×550×1300 mm
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(W×D×H)800×650×1500 mm
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Overall weight
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≈350kg
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≈480kg
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Adopting imported high-temperature resistant steel, the surface is treated by deep carbonization, hard chrome plating, and other processes, which has the characteristics of fast heat transfer, fast cooling, corrosion resistance, high hardness, no deformation, and so on. The back built-in heater and thermostat provide high power, fast warming, sensitive temperature measurement, uniformity, and a small temperature error range.
Four hardened and precisely positioned columns and hydraulic cylinders, supported by thick steel plate seats throughout the control box to support the hydraulic platform, on columns with self-lubricating bronze bearings, guided sliding, lifting and lowering smoothly and noiselessly; the top and back of the tablet press, surrounded by heavy-duty steel to provide additional safety protection for the operator; the upper part of the sheet metal – -with inserted thermocouples in the center near the surface.
1、Use the level meter on the machine to make horizontal adjustments of the testing machine (adjusted when installing the machine or moving the machine).
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